Enclosed Combustion Device (ECD)
ECD's are a specialized type of flare used to destruct HC vapors that vent from processing, storage, and transfer of HC liquids at well sites and transfer facilities. Motive developed with air-assisted ECD for Total Destruction Products, LLC. The system passed all EPA test requirements on first test and is in production. Patents are pending on the novel design aspects of the ECD.
New-technology combustor developed and manufactured by Total Destruction Products, LLC to meet Quad O standards under real-world operating conditions, including:
Varying flow rates within design limits
Fuel gas pressure spikes and flow transients
Changing ambient conditions
Varying fuel gas composition
Meets EPA CFR Title 40, Part 60, Subpart 0000 emission standards for vent gases from production, storage, and custody transfer at well sites with 99.99% or better VOC destruction and no visible smoke
Specifications and Features:
Rated Flow Rates: 10 MCF/day to 205 MCF/day (with EPA certification gas)
Flow Turndown Ratio: 20:1
Fuel Gas Supply Pressure: 0.5 inH2O to 18 inH2O
Fuel Gas Composition (HHV): 800 BTU/cf to 2500 BTU/cf
Physical: Ø6.2 ft x 21.8 ft tall, approx. 9000 lbs
480V, 3Φ, 10 amp service required (8 hp)
Flame arrestor and flashback protection
Pilot flame ignitors and monitoring (autonomous operation)
Staged burner control for high destruction efficiency at increased flow turndown (autonomous operation)
Dual fuel gas inlets for multi-source capability
Designed for long-term reliability and serviceability
Electronically Controlled Operation:
Microprocessor-controlled combustion burners
Automatic and continuous control of fuel-air ratio for maximum destruction efficiency, low emissions, and smoke-free burn
Variable-speed air blower provides a calibrated mass of air to burners to assure efficient, clean, and complete combustion
Sensors provide information on fuel pressure/temperature, air pressure/temperature, fuel-air ratio, combustion temperatures, and blower speed
User-friendly interface panel to control and monitor system operation, telemetry available for remote monitoring
Self diagnostics to monitor system operation and provide guidance to service technician